From wasted hours to bottom-line gains. Proven in DHL's networks.
From cycle counts to customer satisfaction, Dexory helps DHL achieve accuracy and efficiency at scale.
Stop spending on annual audits
Wall-to-wall counts cost thousands. Dexory does them daily, at no extra cost.
Replace repetitive cycle counts
Remove FTEs from manual counting and redeploy them to higher value tasks.
Slash complaint costs
Each service penalty or complaint costs £50 - £5,000. Dexory catches errors before customers do.
Cut error resolution time
Instant photo proof in the digital twin means faster investigations and fewer write-offs.
Proven ROI in DHL’s network
At the Lebanon site, Dexory cut errors by two-thirds - a measurable reduction in rework and wasted labour.
Avoid bad investments
Other technologies struggled to meet DHL's speed and accuracy needs. Dexory provides proven, reliable results; with measurable savings every day.
Every cycle count, every missed pallet, every rework session eats directly into DHL's profit.
Dexory changes the equation. Scanning over 6,500 locations an hour, our autonomous robots replace manual counts with accurate, daily data; unlocking measurable reductions in labour costs, complaint penalties, and rework overhead.
At DHL's Lebanon site, Dexory improved location accuracy from 1% error rate to just 0.33%. That means fewer customer complaints, less time wasted in investigations, and reduced costs across the board.
The digital twin gives finance and operations teams real-time visibility of discrepancies, complete with photo verification. That’s faster correction, lower service penalties, and savings that flow straight to the bottom line.
Ready to see Dexory in action?
How Dexory compares
Feature or capability
Manual inventory
Other technology
Inventory accuracy
Prone to human error 65-75% accuracy*
Limited accuracy, image-based
99.9%+ with full rack and item validation
Speed (locations/hour)
30–50
~500
10,000+
Scanning method & 3D case counting
Manual visual checks
Overhead images
Estimations from imagery
Autonomous, ground-level and 3D scanning
Accurate case-level datacapture and occupancylevels with LiDARs
Double deep racking support
Not scalable
Not supported
Full depth visibility
Pick Face verification
Infrequent and manual
Not supported
Daily automated checks
Real-time inventory visibility
Delayed, manual search required
Partial, not real-time and requires manual image review
Live digital twin with instant alerts, real-time location tracking and task management
Smart recommendations (AI)
Not available
Limited
AI-driven task suggestions, replenishment, and slotting
Deployment time & infrastructure changes
Immediate but manual setup, no changes required
Requires site survey and testing, may need flight clearance
Up and running in under weeks, no changes required
Safety and compliance
Staff-dependent
Safety concerns, disrupt operations
Ground-based,CE-certified
Ongoing costs
High labor and overtime
Maintenance and fees
Fixed subscription, no unexpected costs
* Industry averages; sources available on request.
Testimonials
"With Dexory, we developed a solution that could navigate the physical complexities of a warehouse to deliver more accurate inventory control and better customer service. This approach eliminated manual stock checks and cycle counts while enhancing safety for our team members.”
“Maersk remains steadfast in its unwavering commitment to implementing cutting-edge technology across its operations, reinforcing its position as an industry leader at the forefront of innovation. Embracing the latest advancements, Maersk continues to drive efficiency, enhance sustainability, and deliver exceptional value to its customers while shaping the future of global trade”.
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“Dexory has provided us with transformative technology that ensures we have real-time data at our fingertips. This enables us to optimise our space utilisation to be even more efficient in fulfilling customer orders. In turn this enhances Unipart’s reputation for excellence in supply chain management.”
"While we initially considered drone technology we realised we needed a solution that would allow us to capture and analyse data in real time to ensure that we had concrete visibility to our operations and that we could take action upon the data. DexoryView offered the ideal combination of precision, adaptability, and ease of integration.”
“DexoryView has 10×-sped up our counts and freed 16 staff-hours every day. That lets our team focus on high-value projects for our brands.”
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“Even a 1 % mis-scan used to snowball into major customer-service issues. With Dexory, we spot problems immediately and keep stock rotation on track.”
“Thanks to Dexory’s autonomous robots, we now hit 99.9 % inventory accuracy and can run full inventories several times a week, without stopping operations.”
Frequently asked questions about Dexory at DHL warehouses
How fast can Dexory scan a DHL warehouse?
Dexory’s autonomous robots capture up to 6,500 pallets per hour, covering block stacks, pick face, and double-deep racking in a single pass; ensuring full visibility without slowing operations.
What level of inventory accuracy can DHL expect?
Warehouses using Dexory routinely achieve 99.7 - 99.9% location accuracy, reducing WMS errors and cutting the need for repeated cycle counts.
Can Dexory replace manual cycle counts and wall-to-wall audits?
Yes. Dexory automates these processes, eliminating thousands of hours of manual labour and freeing staff for higher value tasks.
How does Dexory help prevent misplaced stock and reduce rework?
By providing daily, photo verified scans, Dexory gives immediate visibility into discrepancies, allowing teams to correct errors before they impact production or customer service.
Will Dexory integrate with DHL’s existing WMS/ERP systems?
Yes. Pre-built connectors and open APIs plug into leading platforms, enabling real-time data flow without IT upgrades.
Are Dexory robots safe to operate alongside people and forklifts?
Absolutely. Multi-layer LiDAR detects obstacles and automatically re-routes, keeping both staff and machinery safe in busy warehouse environments.
How long does a Dexory robot operate per charge, and how does it recharge?
Each unit scans continuously for 4–5 hours and auto docks to recharge in under 3 hours, resuming exactly where it left off to maintain uninterrupted coverage.
Can Dexory scan all warehouse zones in a single run?
Yes. Dexory covers block stacks, pick face, reserve areas, and inbound/outbound zones in one seamless route, providing a complete inventory view every day.
How can DHL reduce errors to help save on wasted labour time?
By cutting manual cycle counts, reducing stock discrepancies, and providing task recommendations, Dexory saves time, minimises rework, and reduces operational costs.
How quickly can DHL sites start seeing results?
Most deployments are up and running within 1–2 weeks, with immediate improvements in location accuracy, reduced travel distances on the floor, and faster error resolution.
Ready to see daily, real-time inventory data in your DHL warehouse?
Book a demo and let us prove the numbers on your floor.