From wasted hours to bottom-line gains. Proven in DHL's networks.
From cycle counts to customer satisfaction, Dexory helps DHL achieve accuracy and efficiency at scale.

Stop spending on annual audits
Wall-to-wall counts cost thousands. Dexory does them daily, at no extra cost.

Replace repetitive cycle counts
Remove FTEs from manual counting and redeploy them to higher value tasks.

Slash complaint costs
Each service penalty or complaint costs £50 - £5,000. Dexory catches errors before customers do.

Cut error resolution time
Instant photo proof in the digital twin means faster investigations and fewer write-offs.

Proven ROI in DHL’s network
At the Lebanon site, Dexory cut errors by two-thirds - a measurable reduction in rework and wasted labour.

Avoid bad investments
Other technologies struggled to meet DHL's speed and accuracy needs. Dexory provides proven, reliable results; with measurable savings every day.
Every cycle count, every missed pallet, every rework session eats directly into DHL's profit.
Dexory changes the equation. Scanning over 6,500 locations an hour, our autonomous robots replace manual counts with accurate, daily data; unlocking measurable reductions in labour costs, complaint penalties, and rework overhead.
At DHL's Lebanon site, Dexory improved location accuracy from 1% error rate to just 0.33%. That means fewer customer complaints, less time wasted in investigations, and reduced costs across the board.
The digital twin gives finance and operations teams real-time visibility of discrepancies, complete with photo verification. That’s faster correction, lower service penalties, and savings that flow straight to the bottom line.

Ready to see Dexory in action?
How Dexory compares
Testimonials
Frequently asked questions about Dexory at DHL warehouses
How fast can Dexory scan a DHL warehouse?
Dexory’s autonomous robots capture up to 6,500 pallets per hour, covering block stacks, pick face, and double-deep racking in a single pass; ensuring full visibility without slowing operations.
What level of inventory accuracy can DHL expect?
Warehouses using Dexory routinely achieve 99.7 - 99.9% location accuracy, reducing WMS errors and cutting the need for repeated cycle counts.
Can Dexory replace manual cycle counts and wall-to-wall audits?
Yes. Dexory automates these processes, eliminating thousands of hours of manual labour and freeing staff for higher value tasks.
How does Dexory help prevent misplaced stock and reduce rework?
By providing daily, photo verified scans, Dexory gives immediate visibility into discrepancies, allowing teams to correct errors before they impact production or customer service.
Will Dexory integrate with DHL’s existing WMS/ERP systems?
Yes. Pre-built connectors and open APIs plug into leading platforms, enabling real-time data flow without IT upgrades.
Are Dexory robots safe to operate alongside people and forklifts?
Absolutely. Multi-layer LiDAR detects obstacles and automatically re-routes, keeping both staff and machinery safe in busy warehouse environments.
How long does a Dexory robot operate per charge, and how does it recharge?
Each unit scans continuously for 4–5 hours and auto docks to recharge in under 3 hours, resuming exactly where it left off to maintain uninterrupted coverage.
Can Dexory scan all warehouse zones in a single run?
Yes. Dexory covers block stacks, pick face, reserve areas, and inbound/outbound zones in one seamless route, providing a complete inventory view every day.
How can DHL reduce errors to help save on wasted labour time?
By cutting manual cycle counts, reducing stock discrepancies, and providing task recommendations, Dexory saves time, minimises rework, and reduces operational costs.
How quickly can DHL sites start seeing results?
Most deployments are up and running within 1–2 weeks, with immediate improvements in location accuracy, reduced travel distances on the floor, and faster error resolution.
Ready to see daily, real-time inventory data in your DHL warehouse?
Book a demo and let us prove the numbers on your floor.


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