From wasted hours to bottom-line gains. Proven in DHL's networks.
From cycle counts to customer satisfaction, Dexory helps DHL achieve accuracy and efficiency at scale.
Stop spending on annual audits
Wall-to-wall counts cost thousands. Dexory does them daily, at no extra cost.
Replace repetitive cycle counts
Remove FTEs from manual counting and redeploy them to higher value tasks.
Slash complaint costs
Each service penalty or complaint costs £50 - £5,000. Dexory catches errors before customers do.
Cut error resolution time
Instant photo proof in the digital twin means faster investigations and fewer write-offs.
Proven ROI in DHL’s network
At the Lebanon site, Dexory cut errors by two-thirds - a measurable reduction in rework and wasted labour.
Avoid bad investments
Other technologies struggled to meet DHL's speed and accuracy needs. Dexory provides proven, reliable results; with measurable savings every day.
Every cycle count, every missed pallet, every rework session eats directly into DHL's profit.
Dexory changes the equation. Scanning over 6,500 locations an hour, our autonomous robots replace manual counts with accurate, daily data; unlocking measurable reductions in labour costs, complaint penalties, and rework overhead.
At DHL's Lebanon site, Dexory improved location accuracy from 1% error rate to just 0.33%. That means fewer customer complaints, less time wasted in investigations, and reduced costs across the board.
The digital twin gives finance and operations teams real-time visibility of discrepancies, complete with photo verification. That’s faster correction, lower service penalties, and savings that flow straight to the bottom line.
Ready to see Dexory in action?
How Dexory compares
Feature or capability
Manual inventory
Other technology
Inventory accuracy
Prone to human error 65-75% accuracy*
Limited accuracy, image-based
99.9%+ with full rack and item validation
Speed (locations/hour)
30–50
~500
10,000+
Scanning method & 3D case counting
Manual visual checks
Overhead images
Estimations from imagery
Autonomous, ground-level and 3D scanning
Accurate case-level datacapture and occupancylevels with LiDARs
Double deep racking support
Not scalable
Not supported
Full depth visibility
Pick Face verification
Infrequent and manual
Not supported
Daily automated checks
Real-time inventory visibility
Delayed, manual search required
Partial, not real-time and requires manual image review
Live digital twin with instant alerts, real-time location tracking and task management
Smart recommendations (AI)
Not available
Limited
AI-driven task suggestions, replenishment, and slotting
Deployment time & infrastructure changes
Immediate but manual setup, no changes required
Requires site survey and testing, may need flight clearance
Up and running in under weeks, no changes required
Safety and compliance
Staff-dependent
Safety concerns, disrupt operations
Ground-based,CE-certified
Ongoing costs
High labor and overtime
Maintenance and fees
Fixed subscription, no unexpected costs
* Industry averages; sources available on request.
Testimonials
„Mit Dexory haben wir eine Lösung entwickelt, die sich in den räumlichen Gegebenheiten eines Lagers zurechtfindet und so eine genauere Bestandskontrolle sowie einen besseren Kundenservice ermöglicht. Dieser Ansatz hat manuelle Bestandsprüfungen und Zykluszählungen überflüssig gemacht und gleichzeitig die Sicherheit unserer Mitarbeiter erhöht."
„Maersk hält unbeirrt an seinem unerschütterlichen Engagement fest, modernste Technologien in allen Bereichen seines Betriebs einzuführen, und festigt damit seine Position als Branchenführer an der Spitze der Innovation. Durch die Nutzung der neuesten Entwicklungen treibt Maersk die Effizienz weiter voran, verbessert die Nachhaltigkeit und bietet seinen Kunden einen außergewöhnlichen Mehrwert, während das Unternehmen gleichzeitig die Zukunft des globalen Handels mitgestaltet.“
.avif)
„Dexory hat uns eine bahnbrechende Technologie zur Verfügung gestellt, die sicherstellt, dass wir jederzeit auf Echtzeitdaten zugreifen können. Dadurch können wir unsere Flächennutzung optimieren und Kundenaufträge noch effizienter abwickeln. Dies stärkt wiederum den Ruf von Unipart als Vorreiter im Bereich des Lieferkettenmanagements.“
„Zwar hatten wir zunächst Drohnentechnologie in Betracht gezogen, doch wurde uns klar, dass wir eine Lösung benötigten, mit der wir Daten in Echtzeit erfassen und analysieren konnten, um einen konkreten Überblick über unsere Betriebsabläufe zu erhalten und auf der Grundlage dieser Daten Maßnahmen ergreifen zu können. DexoryView bot die ideale Kombination aus Präzision, Anpassungsfähigkeit und einfacher Integration.“
„DexoryView hat unsere Auszählungen um das Zehnfache beschleunigt und uns täglich 16 Arbeitsstunden eingespart. Dadurch kann sich unser Team auf hochwertige Projekte für unsere Marken konzentrieren.“
.avif)
“Even a 1 % mis-scan used to snowball into major customer-service issues. With Dexory, we spot problems immediately and keep stock rotation on track.”
„Dank der autonomen Roboter von Dexory erreichen wir nun eine Bestandsgenauigkeit von 99,9 % und können mehrmals pro Woche vollständige Bestandsaufnahmen durchführen, ohne den Betrieb unterbrechen zu müssen.“
Frequently asked questions about Dexory at DHL warehouses
How fast can Dexory scan a DHL warehouse?
Dexory’s autonomous robots capture up to 6,500 pallets per hour, covering block stacks, pick face, and double-deep racking in a single pass; ensuring full visibility without slowing operations.
What level of inventory accuracy can DHL expect?
Warehouses using Dexory routinely achieve 99.7 - 99.9% location accuracy, reducing WMS errors and cutting the need for repeated cycle counts.
Can Dexory replace manual cycle counts and wall-to-wall audits?
Yes. Dexory automates these processes, eliminating thousands of hours of manual labour and freeing staff for higher value tasks.
How does Dexory help prevent misplaced stock and reduce rework?
By providing daily, photo verified scans, Dexory gives immediate visibility into discrepancies, allowing teams to correct errors before they impact production or customer service.
Will Dexory integrate with DHL’s existing WMS/ERP systems?
Yes. Pre-built connectors and open APIs plug into leading platforms, enabling real-time data flow without IT upgrades.
Are Dexory robots safe to operate alongside people and forklifts?
Absolutely. Multi-layer LiDAR detects obstacles and automatically re-routes, keeping both staff and machinery safe in busy warehouse environments.
How long does a Dexory robot operate per charge, and how does it recharge?
Each unit scans continuously for 4–5 hours and auto docks to recharge in under 3 hours, resuming exactly where it left off to maintain uninterrupted coverage.
Can Dexory scan all warehouse zones in a single run?
Yes. Dexory covers block stacks, pick face, reserve areas, and inbound/outbound zones in one seamless route, providing a complete inventory view every day.
How can DHL reduce errors to help save on wasted labour time?
By cutting manual cycle counts, reducing stock discrepancies, and providing task recommendations, Dexory saves time, minimises rework, and reduces operational costs.
How quickly can DHL sites start seeing results?
Most deployments are up and running within 1–2 weeks, with immediate improvements in location accuracy, reduced travel distances on the floor, and faster error resolution.
Ready to see daily, real-time inventory data in your DHL warehouse?
Book a demo and let us prove the numbers on your floor.