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Transforming Maersk’s logistics with Dexory’s real-time, automated insights solution
Maersk has signed up for a trial with Dexory and now has autonomous robots operating in warehouse facilities in Kettering and Tamworth UK. Maersk is a global leader in containerised logistics and is working to connect and simplify its customers’ supply chains, operating in 130 countries with over 100,000 people.
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Transforming Maersk’s logistics with Dexory’s real-time, automated insights solution
The challenge In a high-pressure production environment, where timing and accuracy are critical, even small inefficiencies in warehouse operations can snowball into significant business disruptions. This was the case for a global manufacturing business operating a small lot warehouse with high bay racking. The company experienced a range of persistent issues tied to inventory integrity, which had direct consequences for both production continuity and manpower efficiency. They had also trialled drone technologies in an effort to automate inventory checks. However, these systems fell short: Frequent production stoppages due to delays in locating critical materials or errors in stock availability, resulting in material financial losses. Manpower inefficiencies, including excessive time spent on manual inventory reconciliation, and global book-out procedures that drained operational resources. Non-standard workarounds became common, eroding overall productivity and increasing the risk of errors. Without clear, real-time visibility into the state of inventory - especially in upper rack levels - decision-making was delayed, and performance across the warehouse floor was compromised. The solution To address these challenges, the company implemented DexoryView, the AI-powered warehouse intelligence platform from Dexory. Combining advanced robotics with real-time data analysis, DexoryView offers a transformative solution for managing complex inventory environments. At the heart of the solution are autonomous mobile robots, which continuously scan and map the warehouse, capturing granular data across every storage location - regardless of visibility or height. That data is instantly fed into DexoryView’s platform, generating a real-time digital twin of the warehouse, accessible to operators, planners, and leadership. This enabled: Automated daily inventory scanning: replacing manual counts and reducing the need for disruptive, resource-heavy global book-outs. High-bay rack tracking: with consistent and accurate data capture even in areas traditionally difficult to audit manually. Proactive verification: of WMS records, enabling the team to detect discrepancies early and avoid costly errors or stockouts. “Access to real-time, accurate data is essential for us to make better decisions, faster. DexoryView gives us a clear view of what’s really happening across our warehouse, and helps us prevent problems before they affect production.” - Operations Leader The benefits of the solution The deployment of DexoryView has led to significant operational improvements and measurable business benefits: Improved visibility: DexoryView enables accurate, consistent tracking of materials - especially in high-bay racking - even when items were not correctly recorded in the warehouse management system (WMS). Automated daily audits: Instead of relying on periodic manual checks, the warehouse now performs daily inventory scans automatically. This has reduced downtime, eliminated reliance on global book-outs, and freed up skilled personnel for more value-added work. Accurate space and location tracking: The robots identify empty storage locations and analyse space utilisation, improving trailer unloading efficiency and optimising storage layouts. High-level verification without risk: By scanning the upper racks autonomously, the solution has removed the need for double-handling or elevated manual interventions, improving both speed and safety. Smarter replenishment and stock accuracy: DexoryView verifies storage records in real time, helping the team anticipate and prevent stockouts or unnecessary expedites, improving planning accuracy and cost control. Obsolescence monitoring: With continuous inventory monitoring, the system flags outdated or at-risk materials, helping the business reduce excess and obsolete (E&O) waste - a key contributor to bottom-line efficiency. “With DexoryView, we’ve moved from reactive firefighting to proactive planning. We now see exactly what’s in the warehouse and where it is - without delays, guesswork or manual rework.” - Senior Supply Chain Manager Conclusion Implementing DexoryView has been a turning point in warehouse operations. By automating daily audits, unlocking high-bay visibility, and transforming data into actionable intelligence, the company has significantly reduced operational waste, improved production uptime, and enhanced its ability to respond to real-time supply chain needs. With efficiency gains, safer operations, and better control over inventory health, the business is now better positioned to drive commercial success - backed by the intelligent automation and data precision of Dexory. Want to see how Dexory can transform your warehouse operations? Contact us today to learn more about our AI-powered warehouse intelligence platform.
JAMCO GROUP’s deployment of DexoryView marks a significant step forward in how distribution centers can embrace automation. After testing - and outgrowing - drone-based systems, JAMCO has found in Dexory a solution built for the scale, complexity, and safety demands of modern logistics.
Real-time warehouse intelligence transforms inventory accuracy and production efficiency for global automotive manufacturing business
In a high-pressure production environment, where timing and accuracy are critical, even small inefficiencies in warehouse operations can snowball into significant business disruptions. This was the case for a global manufacturing business operating a small lot warehouse with high bay racking.
How ID Logistics achieved 100% inventory visibility with Dexory’s robotics & AI
As part of its commitment to continuous improvement, ID Logistics is always seeking cutting-edge solutions that blend robotics, artificial intelligence, and digitalisation to optimise performance. After testing numerous technologies over the years, ID Logistics found that DexoryView provided unmatched accuracy and immediacy, leading to a transformational shift in their operations.
Latest insights
Inventory control best practice: A real-world guide to smarter, simpler warehousing
Inventory control is the pulse of your operation. It’s what makes the difference between a seamless, high-performing warehouse and one that constantly chases stock, misses SLAs, and eats into your margins. And in today’s unpredictable supply chain landscape, the stakes have never been higher.
Ziegler Slashes Downtime by Tackling Recurring Issues in Real-time
Following a recent implementation, Ziegler has already seen improvements in stock accuracy, process enforcement and operational efficiency at one of its key UK sites that comprises a complex layout and over 55,000 pallet locations.
Investing in resilience: Why future-ready warehouses start with automation
Warehouses are under immense pressure to perform. The days of manual inventory checks and siloed data are gone, or should be. Forward-thinking businesses are recognising that automation isn't a "nice to have": it's a necessity for efficiency, accuracy, and long-term competitiveness.
Automated inventory management: The benefits go far beyond stock accuracy
When businesses consider automated inventory management, the first benefit that usually comes to mind is improved stock accuracy, and for good reason. Knowing exactly what’s in your warehouse, at any time, is the foundation of efficient operations. But here’s the truth: inventory automation is about much more than just accuracy.
DCL Logistics Uses Real-Time Data To Transform Inventory Management for High-Growth Omni-Channel Brands
Since deploying DexoryView, DCL Logistics has seen a 14% increase in pallet location accuracy and a tenfold improvement in inventory counting speed, enabling the business to save time, costs and eliminate interruptions to its core operations.
DexoryView pays for itself in under 6 months, says Forrester study
To help logistics and supply chain leaders answer that question, we commissioned Forrester Consulting to conduct a Total Economic Impact™ (TEI) study on DexoryView, our warehouse data platform.
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