Case studies

Dexory collaborates with DENSO Manufacturing UK, a global mobility supplier

June 2, 2023

The Benefit

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Fostering an environment of open communication encourages team members to share their perspectives and insights, enhancing the overall quality of decision-making.

Validated accuracy levels above 99%

Ground truth across all rack locations delivered accuracy above 99% from the outset.

Zero production delays from stock inaccuracies

Stock-related production delays were reduced to zero.

Zero stock errors in the first week

No stock errors were recorded throughout the first week of operation.

Multiple stock outages avoided from day one

Avoided multiple stock outages on parts from the very first day of deployment.

Introduction

DENSO Manufacturing UK (DMUK), a global mobility supplier developing advanced technology and components for nearly every vehicle make and model, partnered with Dexory to gain comprehensive oversight of its stock and storage operations. Operating in a just-in-time environment where stock inaccuracies can immediately impact production lines, DENSO needed a solution to monitor and fix inaccuracies and secure thorough control over stock.

The challenge

Ensuring comprehensive oversight of stock and storage operations is critical in a manufacturing environment. Stock-taking is a labour-intensive and time-consuming task, and inaccuracies can have an immediate and profound impact on production lines - all the way to stopping manufacturing entirely.

The solution

Dexory introduced autonomous robots to scan the entire warehouse, building a digital twin for real-time warehouse intelligence and insight into the storage of goods. The robot navigates aisles to check each rack location, identifying empty locations and locating pallets of components in real-time. By comparing data collected in the warehouse with existing WMS stock records, DexoryView reconciles inconsistencies and closes the data loop - ensuring zero-error procurement with no disruptions to the production line.

The benefit

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Validated accuracy levels above 99%

Validated accuracy levels above 99%

Ground truth across all rack locations delivered accuracy above 99% from the outset.

Zero production delays from stock inaccuracies

Zero production delays from stock inaccuracies

Stock-related production delays were reduced to zero.

Zero stock errors in the first week

Zero stock errors in the first week

No stock errors were recorded throughout the first week of operation.

Multiple stock outages avoided from day one

Multiple stock outages avoided from day one

Avoided multiple stock outages on parts from the very first day of deployment.