Case studies

Driving operational excellence for Stellantis, a global automotive leader

June 30, 2026

The Benefit

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Fostering an environment of open communication encourages team members to share their perspectives and insights, enhancing the overall quality of decision-making.

37% increase in warehouse integrity to 95%+ in two months

Daily wall-to-wall checks ensuring complete alignment between physical stock and system records, with a 98% reduction in inventory errors directly supporting uninterrupted production.

95% reduction in manual stocktake effort, saving 47 hours per week

Automation of cycle counting across 3,102 daily scanned locations significantly reduced manual workload, freeing teams to focus on higher-value operational activities.

77% reduction in expedited shipments and scrap loss

Proactive inventory verification enabled smarter planning and cost control, significantly reducing unplanned expedites previously caused by blind spots.

Investment recovered within 6 months

Misplaced stock recovered, manual auditing eliminated and resources reallocated, with the solution now expanding to five additional North American facilities through 2026.

Stellantis: Operating at global scale

Stellantis is one of the world’s leading automotive manufacturers, operating highly sophisticated production environments across multiple global facilities. With high-density storage zones and fast-moving components supporting complex assembly operations, precision and reliability are fundamental to performance.

To support its commitment to operational excellence, Stellantis sought to further strengthen inventory integrity, enhance visibility, and unlock even greater efficiency across warehouse operations.

Elevating visibility across the warehouse

At its Sterling Heights Assembly Plant, Stellantis partnered with Dexory to deploy DexoryView, bringing continuous, real-time warehouse intelligence into daily operations.

By combining autonomous, aisle-by-aisle robotic scanning with seamless WMS integration, Stellantis gained:

  • Full visibility across 36,000+ sq ft of warehouse space
  • Wall-to-wall, floor-to-ceiling stock checks every day
  • Real-time inventory accuracy at 95%+
  • AI-powered insights to support proactive decision-making
  • Continuous auditing without operational disruption

Importantly, this was achieved with:

  • No infrastructure changes
  • No aisle closures
  • No disruption to production
  • No upfront capital investment

DexoryView integrated directly into existing workflows, enhancing visibility while preserving operational flow.

Supporting production excellence

With DexoryView, Stellantis strengthened:

  • Production continuity
  • Inventory confidence
  • Operational efficiency
  • Cost control
  • Data-driven replenishment decisions

Warehouse teams now operate with continuous insight rather than periodic checks, empowering proactive planning and smarter execution across the facility.

As one Senior Supply Chain Manager shared: “With DexoryView, we’ve moved from reactive firefighting to proactive planning. We now see exactly what’s in the warehouse and where it is, without delays, guesswork or manual rework.”

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Built for manufacturers operating at scale

For global automotive leaders, stock integrity underpins production stability.

By implementing DexoryView, Stellantis enhanced operational resilience while maintaining full production flow, establishing a real-time intelligence layer across their warehouse environment.

Warehouse intelligence starts here.

The benefit

Full name

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37% increase in warehouse integrity to 95%+ in two months

37% increase in warehouse integrity to 95%+ in two months

Daily wall-to-wall checks ensuring complete alignment between physical stock and system records, with a 98% reduction in inventory errors directly supporting uninterrupted production.

95% reduction in manual stocktake effort, saving 47 hours per week

95% reduction in manual stocktake effort, saving 47 hours per week

Automation of cycle counting across 3,102 daily scanned locations significantly reduced manual workload, freeing teams to focus on higher-value operational activities.

77% reduction in expedited shipments and scrap loss

77% reduction in expedited shipments and scrap loss

Proactive inventory verification enabled smarter planning and cost control, significantly reducing unplanned expedites previously caused by blind spots.

Investment recovered within 6 months

Investment recovered within 6 months

Misplaced stock recovered, manual auditing eliminated and resources reallocated, with the solution now expanding to five additional North American facilities through 2026.