Enabling next-level inventory integrity for Stellantis, a global automotive leader
To support its commitment to operational excellence, Stellantis sought to further strengthen inventory integrity, enhance visibility, and unlock even greater efficiency across warehouse operations.
99.9%
Warehouse Integrity within 2 weeks of deployment
98%
Reduction in inventory errors and warnings
95%
reduction in manual stocktake effort
Reduce costs from misplaced stock recovery, expedited shipping costs, and production continuity. 219 % total return and payback < 6 months for a composite customer in Forrester’s 2024 TEI study (worth $4.3M NPV).
47 hours saved per week
With manufacturing’s high SKU count and often mixed parts sizes (small components, large assemblies), DexoryView ensures misplacements are flagged, correct quantities verified and storage/location accuracy maintained.
37,800 pallets identified in a single scan
Dexory's autonomous robots scan 10,000+ locations per hour in production logistics, creating a live "digital twin" of the warehouse or parts facility. High-traffic areas are often scanned multiple times per day for a continuously updated view of inventory.
77% reduction in expedited shipments and scrap loss
DexoryView’s AI highlights bottlenecks (e.g., storage layout inefficiencies, under-utilized zones, replenishment delays), enabling leaner operations, lower inventory, and faster throughput.
Elevating inventory visibility across the warehouse
At its Sterling Heights Assembly Plant, Stellantis partnered with Dexory to deploy DexoryView, bringing continuous, real-time warehouse intelligence into daily operations.
By combining autonomous, aisle-by-aisle robotic scanning with seamless WMS integration, Stellantis gained:
- Full visibility across 36,000+ sq ft of warehouse space
- Wall-to-wall, floor-to-ceiling stock checks every day
- Real-time inventory accuracy at 99%+
- AI-powered insights to support proactive decision-making
- Continuous auditing without operational disruption
Importantly, this was achieved with:
- No infrastructure changes
- No aisle closures
- No disruption to production
- No upfront capital investment
DexoryView integrated directly into existing workflows, enhancing visibility while preserving operational flow.
Optimize storage and replenishment for efficiency
Automotive warehouses rely on precise inventory placement for efficiency. Small discrepancies in component storage can lead to delays, misallocations, and increased costs.
- Automated replenishment alerts ensure critical parts are always available.
- Identify and fix slotting errors before they disrupt production.
- Optimize bulk and block storage for faster retrieval and streamlined workflows.
- Reduce material waste and misplacements with real-time validation and tracking.
AI-driven insights for proactive decision-making
Leverage AI-powered analytics to maintain seamless production, ensuring supply chain efficiency and cost reduction.
- Monitor KPIs like stock turnover, supply chain bottlenecks, and production uptime.
- Utilize digital twins for real-time, factory-wide visibility.
- Predict and prevent disruptions with instant anomaly detection and proactive insights.
Enhance supply chain reliability and customer satisfaction
Supply chains rely on precision and reliability. Dexory helps you maintain uninterrupted production by eliminating inefficiencies and optimizing inventory workflows.
- Meet production deadlines consistently with real-time stock tracking.
- Improve order accuracy by eliminating discrepancies between expected and actual inventory.
- Enhance supplier coordination by maintaining accurate, up-to-date stock records.
Elevating inventory visibility across the warehouse
At its Sterling Heights Assembly Plant, Stellantis partnered with Dexory to deploy DexoryView, bringing continuous, real-time warehouse intelligence into daily operations.
By combining autonomous, aisle-by-aisle robotic scanning with seamless WMS integration, Stellantis gained:
- Full visibility across 36,000+ sq ft of warehouse space
- Wall-to-wall, floor-to-ceiling stock checks every day
- Real-time inventory accuracy at 99%+
- AI-powered insights to support proactive decision-making
- Continuous auditing without operational disruption
The true cost of a 5% error rate
Frequently asked questions about Dexory
How fast can Dexory scan an automotive warehouse?
Dexory’s autonomous robots capture up to 10,000 locations per hour, covering block stacks, pick face, and double-deep racking in a single pass; ensuring full visibility without slowing operations.
What level of inventory accuracy can you expect?
Warehouses using Dexory routinely achieve 99.7 - 99.9% location accuracy, reducing WMS errors and cutting the need for repeated cycle counts.
Can Dexory replace manual cycle counts and wall-to-wall audits?
Yes. Dexory automates these processes, eliminating thousands of hours of manual labor and freeing staff for higher value tasks.
How does Dexory help prevent misplaced stock and reduce rework?
By providing daily, photo verified scans, Dexory gives immediate visibility into discrepancies, allowing teams to correct errors before they impact production or customer service.
Will Dexory integrate with existing WMS/ERP systems?
Yes. Pre-built connectors and open APIs plug into leading platforms, enabling real-time data flow without IT upgrades.
Are Dexory robots safe to operate alongside people and forklifts?
Absolutely. Multi-layer LiDAR detects obstacles and automatically re-routes, keeping both staff and machinery safe in busy warehouse environments.
How long does a Dexory robot operate per charge, and how does it recharge?
Each unit scans continuously for 4–5 hours and auto docks to recharge in under 3 hours, resuming exactly where it left off to maintain uninterrupted coverage.
Can Dexory scan all automotive warehouse zones in a single run?
Yes. Dexory covers block stacks, pick face, reserve areas, and inbound/outbound zones in one seamless route, providing a complete inventory view every day.
How can you reduce errors to help save on wasted labor time?
By cutting manual cycle counts, reducing stock discrepancies, and providing task recommendations, Dexory saves time, minimizes rework, and reduces operational costs.
How quickly can sites start seeing results?
Most deployments are up and running within 1–2 weeks, with immediate improvements in location accuracy, reduced travel distances on the floor, and faster error resolution.
Ready to see daily, real-time inventory data in your warehouse?
Book a demo and let us prove the numbers on your floor.